Berry helps Tchibo Coffee switch to renewable materials

German coffee producer Tchibo has collaborated with Berry to elevate the sustainability of the existing Qbo brand coffee capsules through using polypropylene (PP) made from renewable raw materials.

Working with Berry and feedstock supplier, Neste, the coffee capsule is produced from identical types of polymers, which instead are made by using bio-based raw materials such as waste and residue oils and fats, for example used cooking oils.

A life cycle assessment by the Technical University of Berlin, carried out in compliance with ISO 14040/44, has shown that the conversion of the Qbo capsule material results in around 35% fewer CO₂ emissions.

“We are pleased to offer Qbo capsules made of PP, now produced from 70% renewable raw materials,” explained Marius-Konstantin Wiche, development manager, capsule and innovation at Tchibo. “This makes the entire Qbo range – containing sustainably grown Qbo coffee brewed in Qbo machines – one of the most sustainable capsule systems on the market.”

The renewable materials are supplied via a mass balance approach, certified by the International Sustainability & Carbon (ISCC PLUS) system. Mass balance certification enables the proportion of bio-based raw materials used in the production value chain to be mathematically assigned to the final product, so that this can be advertised on the packaging.

The certification therefore provides full traceability throughout the supply chain, from raw materials to finished coffee capsule, as well as sustainability validation of the raw materials.

The renewable solution offers the same quality and properties as conventional ones, meaning the new capsules provide an identical performance and product experience. In addition, the renewable feedstock can be easily introduced into existing production lines with no changes required.

“We needed to ensure that the high quality and great taste of the Qbo coffee would not be affected,” confirmed Wiche. “That’s why we focused on replacing the raw materials for the capsules, not the PP itself. The renewable materials go into producing PP polymers with the same quality as virgin PP; you won’t see or taste any difference.”

Berry’s expertise in design for circularity allows for multiple potential solutions to be developed for the future manufacture of coffee capsules, thanks to its ISCC PLUS certified site in Bremervörde, Germany.

“We chose Berry for this project as they have experience with our product and hold the required ISCC PLUS certification to produce the capsules from renewable materials,” said Wiche. “The Company’s knowledge of foil extrusion and thermoforming for our capsules is excellent and we also appreciate their in-house engineering and machining of related parts for our products.”

Wiche concluded: “Together, our Tchibo team, Neste, and Berry have created a fantastic result. The Qbo coffee still maintains its premium quality, but now in a capsule produced with less CO2 emissions.”

Related content